Pressurized filtration at pilot scale
AGI Pilot Plant Nutsche Filter PLUS is an indispensable system for kilo lab and pilot plant pressurized solid-liquid separation applications. The standard features offer all the functionality needed for successful filtration and a great user experience.
The jacketed vessel, large filtration surface area and manual stirring mechanism offer exceptional filtration performance. The wide impeller can be raised or lowered to smoothen or break the product cake surface. Systems of up to 30 L are supplied with a movable stand, protection shield and pressure safety features.
- Pressurized filtration up to 1.5 bar G
- All glass design for process visibility
- In-stand filter displacement for easy product access
AGI Pilot Plant Nutsche Filter PLUS is designed to accommodate the various steps involved in a filtration process. Most types of filtration processes can be performed in this system with a simplified work flow.
- Pressurised filtration up to 1.5 bar G
- Jacketed and non-jacketed versions
- Accelerated cake drying as premium option
- Full jacket design for maximised thermal transfer
- Wide process temperature range -60°C to +200°C
- Easy access to filer using a lever mechanism
- Integrated pressure relief and shield for safety
- Support structure with castors for mobility
- Easy Cleaning and maintenance
Features
Sealed for up to 1.5 bar pressure usage
The vessel, filter, lid, and components are all designed to withstand pressures of up to 1.5 barG*.
* for 30 L models with CE the max pressure is 1.1 barG
Easy product recovery
Safe and reliable system for product collection
Multipurpose stirrer blade
The filtration stirrer blade helps to mix the slurry during the mixing phase, and smoothens the product cake (in a clockwise rotation) so that the washing medium passes through it uniformly, ensuring thorough washing. After washing, the filtration stirrer blade helps to break apart (in a counter-clockwise rotation) the product cake for easy drying.
Effective filtration
The sintered filter (pore size of about 100 μm) supports the filter membrane. Double PTFE gaskets that sandwich the filter cloth lock everything into place. This setup, along with an O-ring, prevents leaks (including solids, liquids, and gases), and bypasses when the filter is closed. Filter membranes/cloths of up to 3 mm thickness can be used.
Accessories for performance and safety
Accessories include:
- Agitation handle for mixing, smoothing or breaking apart the product cake
- N2 port for pressure
- Rupture disk (+1.8 bar G/+0.18 MPa cut off) with pressure gauge for safety
- PT 100 with holder for temperature monitoring
- Spray ball for cleaning the vessel
- Blind flange connection for use with any additional accessory of your choosing.
Clean with ease
For medium-sized nutsche filters, thorough cleaning after each use is essential to prevent chemical contamination between batches. It is particularly important to clean the flange and filtration parts.
The flange-grooves where the O-rings sit in standard vessels is prone to collect chemical residues after each process. Our Nutsche Filter vessel has a flat flange which makes it very easy to clean.
In the filtration part, the gaskets, O-ring and sintered filter are removable. The PTFE filter base has sharp and defined groves to allow easy access for cleaning. The flush valve is removable and has a run-off design where everything drains completely. These design features improve the way you work and clean the reactor, batch after batch.
Specifications
Vessel capacity |
10 L, 20 L and 30 L |
Vessel type |
Single wall, double wall (full jacket) |
Filtration area |
317.3 cm² (10 L), 514.7 cm² (20 L), 711.6 cm² (30 L) |
Operating pressure |
Full vacuum to +1.5 barG (+0.15 MPa).
EMEA models: +1.1 barG (+0.11 MPa) for 30 L |
Operating jacket pressure |
Up to +0.5 bar G (+0.05 MPa), in Double wall vessel |
Operating temperature |
-60 °C to +200 °C |
ΔT - Thermal shock resistance |
110 °C (double wall) |