EPIC™ Freeze Dryer
Perfect for Small Scale Production
The EPIC Freeze Dryer offers up to 30 sq. ft (2.787 sq M) of shelf area with a condensing rate of 40 Liters in 24 hours and a capacity of 50 liters. With these specifications the price and performance of the EPIC Small Production Freeze Dryer beats anything in its class. Standard features include PC/PLC controls for data collection, self-testing features (automatic freeze-drying, defrost, and system and leak rate testing. Additionally, remote connection is available to allow for a simple troubleshooting and customer services with customer approval.
In addition to our standard features, advanced system option includes Clean in Place (CIP). This combination provides the ideal platform for simplified and optimized protocol development.
We have addressed common application issues in our design to ensure that the equipment does not a limit your freeze drying needs. These features include:
- More accurate vacuum sensors
- Superior shelf temperature uniformity
- Reduced shelf temperature transition times
- Increased stoppering pressure
- No rubber hoses
- No vapor flow choke points
Specifications
CONTROL SYSTEM
- PC/PLC with ethernet and remote connectivity
- Manual and automatic operating modes
- Graphic and numeric data collection
- Automatic system and leak rate testing
SHELF SYSTEM
- Up to 30 sq. ft. of shelf area
- 18″ x 24″ each shelf size
- Bulk or hydraulic stoppering option, 12 PSI stoppering pressure for 2ml vials
- 316L stainless steel on all wetted parts
CONDENSER
- Choke free design
- External condenser with 8" vapor port
- Exposed coil condensing surface to eliminate vapor bypass
- Hot gas defrost
REFRIGERATION
- Oversized and highly reliable scroll compressors
- CFC-free, non-proprietary refrigerants
VACUUM
- Pirani vacuum sensor with solenoid control
- Gas backfill
- Corrosion resistant vacuum pump
- Option: Capacitance manometer with proportional control
FITTINGS
- Sanitary and KF fittings on all chamber access ports
Note: Specifications subject to change without notice. All specifications based on 20C ambient on 60Hz.
EPIC STANDARD FEATURES
|
SHELF AREA |
15 sq ft to 30 sq ft (1.394 to 2.787 sqM) |
SHELF ASSEMBLY |
Bulk or Hydraulic Stoppering |
SHELF TEMPERATURE RANGE |
-70º to + 65°C |
SHELF HEAT TRANSFER |
Hollow Fluid Filled |
SHELF SIZE/FINISH |
18″x24″, 316 L SS, 20 Ra or better |
CONDENSER TEMP |
-85°C |
CONDENSER CAPACITY |
50L |
CONDENSER RATE |
40L in 24 hours |
CONDENSER STYLE |
Exposed Coil, 8" vapor port |
DEFROST |
Hot Gas |
COMPRESSORS (SCROLL) |
5 HP 1st stage, 3.5 HP 2nd stage |
PRODUCT SENSORS |
4 Type T Thermocouples |
VACUUM PUMP |
Corrosion Resistant |
VACUUM CONTROL |
Pirani w/ Solenoid & Needle Valve
Option: Capacitance manometer with proportional control |
GAS BACKFILL |
Included |
CONTROL SYSTEM |
PC/PLC with Opti-Dry Software |
TRAYS |
Two per shelf included |
CABINET |
62″w x 44″d x 87.5″h |
ELECTRICAL |
230V/60Hz, 3ph, 60A
480V/60Hz, 3ph, 40A
230V/50Hz, 3ph, 60A
415V/50Hz, 3ph, 40A |
Vial Capacity
VIAL
(ml) |
DIA
(mm) |
HT
(mm) |
# Shelves |
|
|
|
5 |
6 |
7 |
8 |
9 |
10 |
2 |
16 |
41 |
5760 |
6912 |
8064 |
9216 |
10368 |
11520 |
5 |
22 |
48 |
2990 |
3588 |
4186 |
4782 |
5382 |
- |
10 |
24 |
58 |
2410 |
2892 |
3374 |
3856 |
4338 |
- |
20 |
29 |
71 |
1610 |
1932 |
2254 |
2576 |
- |
- |
50 |
43 |
81 |
660 |
792 |
924 |
1056 |
- |
- |
100 |
52 |
92 |
450 |
540 |
630 |
- |
- |
- |
* Capacity data shown in the above chart is an approximation.
Shelf Configuration
Shelves |
Spacing
(in/mm) |
Area
(sq ft/sq M) |
5 |
5.5 / 139 |
15 / 1.39 |
6 |
4.5 / 114 |
18 / 1.67 |
7 |
3.75 / 95 |
21 / 1.95 |
8 |
3.25 / 82 |
24 / 2.23 |
9 |
2.8 / 71 |
27 / 2.51 |
10 |
2.5 / 63 |
30 / 2.79 |
Bulk Fill
Depth |
5 |
6 |
7 |
8 |
9 |
10 |
10mm |
13.9 |
16.7 |
19.5 |
22.3 |
25 |
27.8 |
15mm |
20.9 |
25 |
29.2 |
33.4 |
37.6 |
41.8 |
20mm |
27.8 |
33.4 |
39 |
44.6 |
50.1 |
55.7 |
* Capacity data shown in the above chart is an approximation.
OPTI-DRY® PC/PLC Control
The EPIC Series comes complete with PLC controls and a PC for programming and data collection. Our easy-to-use software provides automatic freeze-drying, defrost, and system test. Data can be printed either numerically or graphically. This same control system can be used on industrial dryers, allowing scaling to production. An interactive maintenance screen simplifies component servicing.
OPTI-DRY uses an ethernet platform for hardware connectivity making data transmission extremely fast. It also provides web connectivity for those who want remote access to their systems.
For R&D, Protocol Development, Small Scale Freeze
Drying Production, Cycle Automation, Opti-Dry offers all the tools you need.
Available Options
MECHANICAL
- Clean room configuration
- Butterfly isolation valve on condenser
- Shelf latching kit to change shelf inter-distance
- Isolator interface for connection to an isolator
- Stainless steel door when using solvents
- LN2 trap to protect your vacuum pump from solvents
- Clean In Place to wash between different products
- H2O2 integration for sterilization
INSTRUMENTATION AND CONTROLS
- Auto-Dry
- Up to 16 thermocouples
- Resistivity probe
- 21 CFR Part 11 capable software
VACUUM
- Capacitance manometer to control the same as production systems
- Proportional vacuum control (+/-2mT control)
- Dry vacuum pump for use when processing solvents
SERVICES
- Startup and training
- Software Validation
- Electro-Mechanical Validation documentation
- IQOQ, FAT and SAT documentation and execution
Applications
- Pharmaceutical Freeze Drying
- BioTech Freeze Drying
- Diagnostic Freeze Drying
- API Freeze Drying
- Tissue Freeze Drying
- Freeze Drying Nanoparticles
- Freeze Drying Nutraceuticals
- Microbiome Freeze Drying